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  1. #1
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    A breakthrough in solar technology?

    I am a subscriber to a periodical on science and technology. The latest issue has a story on the company Nanosolar. I put this in issues because I can post a YouTube video here.



    The video is also on the Homepage of the company.

    There was a report on that company two years ago. At that time they claimed they would be up and running in one year. It took them two years but they are in production now. They built the factory with a 500 Million Dollar loan from the US-Energy Ministry. According to the article they have spent only half of that yet but have started industrial scale production alredy.

    The story is almost like a fairy tale, that's why I put the question mark in the title but it seems real enough.

    The founder is a German who went to the US to complete his IT-studies at a US-University. He then founded three internet companies and sold them for a Billion Dollars.

    He found retirement at 33 years boring and looked around what he would like to do, because he did not want to start in IT again. He decided that making cheap solar cells would be interesting to do.
    He looked into it and decided on one promising process. He then assembled a team of scientists from that field but also specialists on putting technology into efficient production.

    They came up with a process to print cells on a aluminium foil. The foil comes off a big coil, goes through a printer and a drying chamber back into a coil of the half finished solar cell. The ink contains nano-particles of the active cell material.

    Present prices for Solar Cell Panels seem to be at 7 Dollars a watt. To be competitive with conventional power that price would need to go down to 1 Dollar app.

    They claim they can now sell the assembled panels at 2 Dollars per watt. But they are confident they can eventually bring that down to 1 Dollar just by streamlining their production facilities with the present equipment. They won't need any technology advances to reach that goal.

    They have the production of the cells in California and the assembly plant for the panels in Germany. And they already have contracts to deliver Panels to Power Companys with a value of Billions of Dollars.

    Next they are on to developing kits for private Users.
    Last edited by Takeovers; 18-10-2009 at 05:28 PM.
    "don't attribute to malice what can be adequately explained by incompetence"

  2. #2
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    Enlightening Of course easy to replace Hermans at 18 euros an hour with 3rd world labour Another sort of energy transfer

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    Quote Originally Posted by Soi Source View Post
    Enlightening Of course easy to replace Hermans at 18 euros an hour with 3rd world labour Another sort of energy transfer
    Well, it's not that easy. Many german companies who have outsourced to low cost countries are now coming back because they have found it is difficult to run efficient high tech production of their products in third world countries. Maybe China could do it but they get access to information on production that way and they are great at copying.

    But yes, outsorcing part of the production may be part of strategies to bring cost down.

    I want to add that Germany jumped on the solar cell thing too early and the german companies are working with more expensive processes. But the expertise in making long lasting reliable Panels out of cells is really well developed here. So I think bringing the assembly plants here is a good idea.

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    Dan
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    I wonder what the energy return on energy invested is for these. One of the problems with renewable energy is that the extraction and processing of the raw materials and then the production process consume large amounts of energy, massively reducing the overall efficiencies.

  7. #7
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    I hope it's true, solar and wind power really is two energy sources that should be utilised to the maximum.


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    Quote Originally Posted by Mr Earl
    Interesting solar developments on the horizon
    You find that kind of report almost every week. They regularly disappear into the dustbin because they don't work in a real environment. They are just lab results and would need to be developed into a product. At this stage usually something goes wrong, it cannot be produced in large quantities with reliable quality or the cost goes through the roof or the life span is too short as with organic solar cells which seemed to be promising and cheap but don't have a sufficient life span.

    The difference why I thought this company is worth a thread is they don't offer some idea and a lab result. They have a product with a price tag they can sell today.


    Quote Originally Posted by Muadib
    And another... Power Your Car With Pee | Autopia | Wired.com
    Totally nonsensical, not even worth openig the link. But I have read a short article on that a few weeks ago, ridiculous, as was to be expected.



    Quote Originally Posted by Dan
    I wonder what the energy return on energy invested is for these. One of the problems with renewable energy is that the extraction and processing of the raw materials and then the production process consume large amounts of energy, massively reducing the overall efficiencies.
    That applies mainly to the silicone based cells. You produce a silicone crystal using a lot of energy, then cut it into wavers and produce the cell. That cell requires a lot of expensive silicone because much of it gets wasted by cutting and the waver is quite thick.

    Thin film cells like the one I pointed to require much less material because they work with micrometer thin active layers. And applying the active layer by printing has almost 100% usage of the material. The other materials like the aluminium foil base and the glass of the Panels can be recycled increasing energy efficiency in the long run. Those cells are also certified to work at their nominal efficiency for 20 years that means in reality they will perform much longer. That gives them a good energy balance.

  9. #9
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    Quote Originally Posted by larvidchr View Post
    I hope it's true, solar and wind power really is two energy sources that should be utilised to the maximum.

    Depending upon the environment and local climate. Using the US as an example, solar is practical in many parts of California and the West because there are a high percentage of days that are not overcast. Efficiency of conversion drops off significantly on overcast days. You really have to do your homework to calculate if you are going to save money long term.

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    Quote Originally Posted by larvidchr View Post
    I hope it's true, solar and wind power really is two energy sources that should be utilised to the maximum.


    I agree. Unfortunately, even if those panels perform as announced this solves only one of many problems. The main obstacle remaining is storage. Solar cells and wind don't produce energy 24 hours a day.
    The one solution for that would be producing hydrogen using solar electricity. I have just googled that the efficiency for the process is now up to 70% and maybe further progress is possible. But there are big losses again when the hydrogen is used to produce electricity so the overall cost goes up substantially.

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    Quote Originally Posted by Humbert
    Depending upon the environment and local climate. Using the US as an example, solar is practical in many parts of California and the West because there are a high percentage of days that are not overcast. Efficiency of conversion drops off significantly on overcast days. You really have to do your homework to calculate if you are going to save money long term.
    Agree, that's why I believe that solar cells on the roof of your home are not the best solution in most places. Those cells should go where the sun is and the energy should then be fed into the grid. Of course many environmentalists don't agree because they have that dream of self sufficiency and getting rid of the big power companys but it doesn't work that way.

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